Manufacturing Process for a Stainless Steel Toll Booth with Specifications 2.5m x 1.5m x 2.5m

For a stainless steel toll booth with dimensions of 2.5 meters in length, 1.5 meters in width, and 2.5 meters in height, the specific manufacturing process can be carried out according to the following steps:

1. Design Phase

First, clarify the specific requirements from the client for the stainless steel toll booth, such as internal equipment layout, number and size of windows, color, signage, and other details. Using design software like CAD, create detailed construction drawings based on the specified dimensions, including floor plans, elevations, sections, and detailed nodes to ensure the stability of the structure, reasonable spatial layout, and compliance with aesthetic requirements. After completing the drawings, review and confirm the design plan with the client, making any necessary adjustments until an agreement is reached.

2. Material Preparation

- Main Structure: Procure stainless steel square or rectangular pipes of appropriate thickness. According to the design drawings, accurately cut, bend, and weld the pipes to form the main frame with dimensions 2.5m x 1.5m x 2.5m, ensuring structural strength and stability.

- Stainless Steel Panels: Select standard-compliant stainless steel sheets, cut them to the required sizes as per the design to cover the interior and exterior surfaces of the booth. Consider the thickness of the panels for aesthetics, durability, and cost.

- Doors, Windows, and Other Accessories: Custom manufacture stainless steel doors, windows, louvers, vents, lighting fixtures, workstations, seats, air conditioning systems, and electrical control systems, ensuring their dimensions and styles match the booth design.

3. Assembly of Main Structure

Accurately join and weld the stainless steel pipe components to form the walls, roof, and base frame of the booth, ensuring that all joints are solid and there are no weak welds. According to the design requirements, set up partitions for workstations, equipment cabinets, electrical boxes, and install necessary support components.

4. Panel Installation

- Panel Fixation: Using welding techniques, firmly fix the panels onto the frame, ensuring that seams are smooth and tightly sealed, especially around doors, windows, and corners.

5. Installation of Doors, Windows, and Accessories

Typically, install high-grade automotive anti-theft windows. Inside the booth, install lighting fixtures, switches, sockets, air conditioning units, workstations, seats, and other internal facilities, strictly adhering to electrical standards for wiring to ensure electrical safety.

6. Functional Testing and Inspection

- Electrical System Testing: Thoroughly check electrical connections and equipment operation, conduct insulation resistance tests, grounding resistance tests, etc., to ensure the safety and reliability of the electrical system.

- Sealing Check: Perform a water spray test to check for leaks around doors, windows, and seams, ensuring good overall waterproof performance.

- Overall Appearance Inspection: Carefully inspect the color consistency, surface flatness, and welding quality of the stainless steel panels, ensuring the toll booth's appearance meets the design requirements.

7. Packaging, Transportation, and On-Site Installation

- Packaging: Pack the completed stainless steel toll booth with protective materials to prevent scratches and collisions during transportation, ensuring it remains intact.

- On-Site Installation: Using cranes or other equipment, precisely position and fix the booth at the predetermined location, ensuring it is stable and level, and complete the connection with the ground foundation.